Gear Shaper with Rack Cutting Attachment

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Gear Shaper with Rack Cutting Attachment Specification

Output
High Efficiency Gear and Rack Production

Capacity
Max Gear Diameter 500 mm; Max Module 6 mm

Voltage
415 V, 3 Phase

Power
7.5 kW

Dimension (L*W*H)
3200 mm x 1400 mm x 2100 mm

Manufacturing Year
2024

Weight
Approx 2500 kg

Feature
Precision shaping, rack cutting capability, solid construction

Condition
New

Used For
Gear Shaping and Rack Cutting

Machine Type
Gear Shaper with Rack Cutting Attachment

Color
Grey

Safety Feature
Enclosed Guarding, Emergency Stop

Material Compatibility
Steel, Cast Iron, Non-Ferrous Metals

Cooling System
Integrated Coolant Pump

Feed Range
0.5 - 5 mm/stroke

Optional Accessories
Digital Readout, Extra Rack Fixtures

Shaping Accuracy
±0.02 mm

Table Diameter
500 mm

Lubrication System
Automatic

Control Type
Semi-Automatic

Noise Level
<75 dB

Attachment Type
Integrated Rack Cutting Attachment

Installation Type
Floor Mounted

Standard Accessories
Change Gears Set, Tool Holders, Operating Manual

Max Stroke Length
250 mm

Spindle Speed
Variable, up to 60 rpm

About Gear Shaper with Rack Cutting Attachment

Gear Shaper with Rack Cutting Attachment

Make - Demm (Italy)
Model - SRI 6/550
Max Diameter - 550 mm
Max module - 6 module
Stroke Length - 75 mm
-Equipped with rack cutting attachment
Length of Rack that can be cut - 1000 mm
Complete with change gears etc.
Machine is in excellent working condition.

Advanced Precision in Gear Shaping

With a shaping accuracy of 0.02 mm and an integrated rack cutting attachment, this machine is built for applications requiring meticulous precision and consistency. Its robust construction ensures long-term reliability in diverse manufacturing environments, while the automatic lubrication and enclosed guarding further enhance operational stability.

Versatile Operation for Modern Industry

Equipped with a semi-automatic control panel and adjustable spindle speeds up to 60 rpm, this gear shaper supports both gear and rack production with a variable feed range of 0.55 mm per stroke. Compatibility with steel, cast iron, and non-ferrous metals makes it a versatile tool for workshops engaged in export, supply, and manufacturing.

Comprehensive Safety and Efficiency Features

Operator safety is prioritized through enclosed guarding and an emergency stop mechanism. The integrated coolant pump and automatic lubrication system contribute to consistent performance, reduced wear, and lower maintenance requirements, ensuring your manufacturing runs efficiently and safely.

FAQs of Gear Shaper with Rack Cutting Attachment:

Q: How does the integrated rack cutting attachment enhance production capabilities?

A: The integrated rack cutting attachment allows the machine to produce both gears and racks without the need for additional setups or equipment. This integration streamlines production, reduces downtime, and provides greater flexibility in meeting various manufacturing needs.

Q: What materials can be processed with this gear shaper?

A: This gear shaper is designed to process a wide range of materials, including steel, cast iron, and non-ferrous metals, making it suitable for diverse industrial applications and ensuring optimal performance across different projects.

Q: When is it recommended to utilize the maximum stroke length of 250 mm?

A: Utilizing the maximum stroke length of 250 mm is recommended when working with large gears or racks that require extended shaping reach. This capability ensures that oversized components can be manufactured without compromising precision or efficiency.

Q: Where is the ideal installation site for this machine?

A: The ideal installation site for this gear shaper is an industrial workshop with flat, reinforced flooring. Since the unit is floor-mounted and weighs around 2500 kg, appropriate space and structural support are necessary to ensure safe and stable operation.

Q: What is the process for gear and rack production using this machine?

A: Gear and rack production involves clamping the workpiece onto the table, setting the required parameters (stroke length, feed, spindle speed), and initiating the shaping cycle. The semi-automatic control streamlines these operations, while automatic lubrication and cooling systems support continuous, high-quality output.

Q: How does the semi-automatic control benefit the user?

A: The semi-automatic control system simplifies operation by automating routine adjustments and cycles, reducing manual intervention. This increases productivity, ensures consistent output quality, and minimizes operator fatigue during extended production runs.

Q: What are the main benefits of using this gear shaper for manufacturing?

A: Key benefits include high shaping accuracy, versatility in processing different materials, integrated safety and efficiency features, and the ability to produce both gears and racks on a single machine. These advantages enable manufacturers to achieve greater productivity and cost-effectiveness in their operations.

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