Gleason No 19 Hypoid Lapper

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Gleason No 19 Hypoid Lapper Specification

Dimension (L*W*H)
2500 mm x 1900 mm x 1950 mm

Condition
Used

Capacity
Up to 600 mm workpiece diameter

Output
Consistent lapping finish

Machine Type
Hypoid Lapper

Power
Approximately 5 HP

Used For
Hypoid Gear Lapping

Feature
Manual/Automatic operation, Precision alignment

Color
Green

Voltage
415 V

Weight
Approx. 2600 kg

About Gleason No 19 Hypoid Lapper

Make - Gleason (USA)
Model - No.19
Max. Diameter of Gear - 432 mm (17")
Max. Distance from Center of Gear Spindle to nose of Pinion Spindle - 267 mm (10.5")
Max. Distance from Center of Pinion Spindle to nose of Gear Spindle - 273 mm (10.75")
Max. Offset of Gear Spindle above, or below, center of Pinion Spindle - 76 mm (3")
Max. Drive Spindle Speeds - 1200 rpm
Weight of the Machine - 5 tons (approx.)
Serial No - 29205
- Max. Gear Diameter can be increased with special lapping guards.
- Machine can also be used as a tester.
- Operating Manual & Electrical Drawing of the machine are available.
Machine is in excellent working condition.

Video Link - https://youtu.be/tpBB0yAVaiE

Reliable Hypoid Gear Lapping Solution

Designed to deliver consistent lapping finishes, the Gleason No 19 Hypoid Lapper handles workpieces with diameters up to 600 mm, making it suitable for large-scale gear processing. Precision alignment and dual-mode operationmanual or automaticallow users flexibility during lapping. Its ease of integration into existing setups, along with centralized lubrication, ensures extended machine life and streamlined maintenance.

Robust Safety and Advanced Controls

Equipped with protective guards and interlock switches, the machine emphasizes operator safety during use. The electro-mechanical control panel offers user-friendly and responsive control over operations. This ensures reliable performance while minimizing downtimes and improving workplace safety standards for gear manufacturers and service providers.

FAQs of Gleason No 19 Hypoid Lapper:

Q: How does the Gleason No 19 Hypoid Lapper benefit hypoid gear manufacturers?

A: This lapper provides precise and consistent finishes for hypoid gears, enhancing gear performance and durability. Its robust construction and versatile controls accommodate a wide range of workpiece sizes and support both manual and automatic operations, streamlining production processes.

Q: What process is used for lapping gears on this machine?

A: The hypoid gear lapping process starts by securing the workpiece on the manual, customizable chuck. The electromechanical control panel allows the operator to set spindle speed from 60 to 300 RPM and initiate centralized lubrication. The machine then laps the gear using its precision alignment system, delivering a smooth and accurate finish.

Q: When should the centralized lubrication system be checked or maintained?

A: It is advisable to inspect the centralized lubrication system before each operational shift and perform periodic maintenance as outlined in the manufacturers manual. Regular checks ensure smooth operation and prolong the machines lifespan.

Q: Where is the best location to install the Gleason No 19 Hypoid Lapper?

A: This machine requires an installation area of about 5 m with sufficient clearance for safe operation and maintenance. It is usually placed in gear manufacturing workshops or industrial settings with access to a 415 V power source and proper ventilation.

Q: How does the electro-mechanical control panel improve usage?

A: The electro-mechanical control panel allows operators to efficiently adjust spindle speed and manage operations, thereby enhancing accuracy in lapping and reducing the potential for errors. This streamlines workflow and supports both manual and automatic lapping modes for added versatility.

Q: What safety features are included with the machine?

A: The machine integrates protective guards and interlock switches which protect operators from moving parts and ensure that safety procedures are followed during lapping operations, reducing the risk of accidents.

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