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Klingelnberg PFS600 CNC Lead And Profile Tester

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Klingelnberg PFS600 CNC Lead And Profile Tester Specification

Test Range
Leads and profiles on straight and helical gears

Specimen Size
Max. diameter 600 mm

Power Supply
AC 400 V, 3~ 50/60 Hz

Display Type
Full-colour industrial touchscreen panel

Interface Type
USB, Ethernet, RS232

Humidity
20% to 80% (non-condensing)

Automation Grade
Fully Automated (CNC)

Application
Gear metrology; measurement of gear lead and profile accuracy

Operating Voltage
400 V

Features
Automatic measurement, CNC axis control, data export, integrated evaluation software

Equipment Type
CNC Lead and Profile Tester

Max Height
Up to 600 mm

Frequency
50/60 Hz

Accuracy
1 m

Mounting Type
Floor standing

Port Size
Standard industrial port connection

Measuring Range
Up to 600 mm diameter gears

Resolution
0.1 m

Response Time
Real-time measurement acquisition

Number of Specimens
Single test specimen per cycle

Hardness
N/A (not applicable to tester)

Gas Pressure
Min. 5 bar (for pneumatic systems)

Temperature
+18C to +30C (operational range)

Usage
Laboratory and production gear inspection

Capacity
Varies by configuration and workholding

Machine Weight
2300 kg (approx)

Test Speed
Adjustable via CNC system

Test Width
Up to 300 mm

Test Stroke
Up to 300 mm

Control Mode
CNC (Computer Numerical Control)

About Klingelnberg PFS600 CNC Lead And Profile Tester

CNC Lead Profile Tester PFS600

Make Klingelnberg Germany

Model PFS 600

Max Diameter of Gear 600 mm

Max Module 20 module

Max Helix Angle 90

Gear Width 250 mm

Computer operated Retrofitted Machine

Ultimate Precision for Gear Metrology

Engineered for high-accuracy measurement, the PFS600 guarantees consistent performance with automatic CNC axis control and a tactile probe system offering 1 m accuracy. Its robust construction and floor-standing mounting make it suitable for rigorous laboratory and production shop applications, delivering meticulous gear lead and profile measurements every cycle.

Integrated Data Analysis and Connectivity

The PFS600 features built-in Klingelnberg software for real-time data acquisition and advanced analysis. Measurement data are output digitally and can be exported in standard formats via USB, Ethernet, or RS232, facilitating seamless data integration into modern quality management systems.

Flexible Operation and User-Friendly Interface

With adjustable test speeds, integrated illumination for specimen alignment, and a full-colour industrial touchscreen, the PFS600 streamlines the user experience. Its multilingual interface improves operator accessibility, while CNC automation ensures efficiency and repeatability in gear inspection workflows.

FAQs of Klingelnberg PFS600 CNC Lead And Profile Tester:

Q: How does the Klingelnberg PFS600 CNC Lead And Profile Tester measure gear accuracy?

A: The PFS600 employs high-precision tactile probes mounted on CNC-controlled axes to scan gear profiles and leads. The probe captures surface deviations with a resolution of 0.1 m and an accuracy of 1 m, ensuring reliable gear metrology for both straight and helical gears up to 600 mm in diameter.

Q: What is the process for testing a gear on the PFS600?

A: To test a gear, the operator mounts a single specimen (max. 600 mm diameter, 300 mm width) onto the tester. After alignment assisted by integrated lighting, the CNC system automatically performs the measurement according to programmed parameters. Data is captured and analyzed in real time by the built-in Klingelnberg software.

Q: Where can the PFS600 be used effectively?

A: The PFS600 is designed for both laboratory and production environments, serving gear manufacturers, quality control labs, importers, and exporters in India and globally. Its floor-standing, robust design and IP 20 protection make it suitable for industrial settings requiring high-accuracy gear inspection.

Q: What are the benefits of using the PFS600 CNC Lead And Profile Tester?

A: Key benefits include automated and repeatable measurement processes, high resolution and accuracy, integrated data analysis and export, multilingual user support, and real-time results. This maximizes quality control, reduces inspection times, and improves consistency in gear manufacture and validation.

Q: How can measurement data from the PFS600 be accessed and exported?

A: Measurement results are displayed in real time on an industrial touchscreen and are digitally stored in industry-standard formats. Data can be exported via USB, Ethernet, or RS232 interfaces for integration with external quality management or production systems.

Q: What is the operational range and environmental requirement for the PFS600?

A: The tester operates optimally in environments with a temperature range of +18C to +30C and humidity between 20% and 80% (non-condensing). It requires an AC 400 V power supply and a minimum gas pressure of 5 bar for pneumatic systems.

Q: What gears can be tested and what is the testers capacity?

A: The PFS600 is capable of inspecting straight and helical gears with diameters up to 600 mm and a test width up to 300 mm. It supports testing a single specimen per cycle, with precise movement and data collection managed via the CNC system.

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