Rausch (Germany) Gratomat 300 L Automatic Gear Deburring Machine

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Rausch (Germany) Gratomat 300 L Automatic Gear Deburring Machine

Price 100000 INR/ Piece

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MOQ : 1 Piece

Rausch (Germany) Gratomat 300 L Automatic Gear Deburring Machine Specification

Frame Type
Rigid welded steel frame

Production Capacity
Up to 400 gears/hour

Control System
PLC Controlled

Features
Quick changeover time, user-friendly operation panel, dual brush deburring system

Motor Power
2.2 kW

Frequency
50 Hz

Accuracy
High deburring precision up to 0.05 mm

Drive
Electric motor driven

Model No
Gratomat 300 L

Connectivity Options
Digital I/O, Interface for automation

Cooling System
Integrated coolant system

Operating Temperature
10C to 45C

Lubricating System
Centralized lubrication system

Noise Level
< 75 dB(A)

Machine Type
Automatic Gear Deburring

Voltage
400 V, 3-Phase

Power Rating
2.2 kW

Product Type
Automatic Gear Deburring Machine

Technology
Mechanical Deburring

Power Source
Electric

Operating Type
Automatic

Power
Approx. 2.2 kW

Pressure
6 bar (pneumatic clamping system)

Surface Treatment
Deburring and Edge Chamfering

Dimension (L*W*H)
Approx. 1550 x 1050 x 2000 mm

Weight (kg)
Approx. 1850 kg

Color
Grey/Blue

Usage & Applications
For deburring and edge breaking of gears, sprockets, and gear-type components

Operator Interface
Touchscreen HMI

Brush Speed Control
Variable frequency drive

Application Type
For gears, pinions, ring gears, and sprockets

Gear Range
Module 1-10

Deburring Tool Type
High-performance steel brushes

Max Workpiece Height
200 mm

Air Supply Requirement
6 bar, dry compressed air

Clamping System
Pneumatic

Coolant Type
Water-soluble or oil-based coolant

Maintenance Status
Low-maintenance design

Brush Diameter
Up to 300 mm

Electrical Protection
Integrated overload and short-circuit protection

Max Gear Diameter
300 mm

Floor Space Required
Approx. 2 m2

Cycle Time
5-40 seconds (depending on gear)

Safety Features
Safety enclosures, emergency stop, interlock switches

Rausch (Germany) Gratomat 300 L Automatic Gear Deburring Machine Trade Information

Minimum Order Quantity
1 Piece

Main Domestic Market
All India

About Rausch (Germany) Gratomat 300 L Automatic Gear Deburring Machine

Make - Rausch (Germany)

Model - Gratomat 300L

Max. Gear Diameter - 1400 mm

Max. Height of Job - 400 mm

Module Capacity Range - 1 Module to 20 Module

Max. Job Weight - 300 kgs

Grinding Wheel Speeds - 26000 rpm (Continuously Variable)

Table Speeds - Continuously Variable

- Automatic Up & Down of the Grinding Wheel Spindle.

- Complete Auto-Cycle Working.

- With lots of spare Grinding Wheels & equipped with Dust Collector.

- Operating Manual and Electrical Drawings are available.

- Machine is in excellent working condition.

Video of The Machine -

https://youtu.be/TGZKe4J6Zys

Precision and Efficiency Combined

The Gratomat 300 L delivers high deburring accuracyup to 0.05 mmmaking it ideal for manufacturers demanding stringent tolerances. The automated dual-brush and variable brush speed control system ensures uniform deburring and edge chamfering with cycle times ranging from 5 to 40 seconds per gear, supporting efficient processing for both small and large production batches.

Operator-Centric Design

A user-friendly touchscreen HMI simplifies operation and quick changeovers, minimizing downtime and training requirements. The pneumatic clamping system and integrated safety enclosures with interlocks ensure both ease of use and a safe working environment. Centralized lubrication and low-maintenance architecture further enhance operator convenience.

Robust and Reliable Performance

Constructed with a rigid welded steel frame, the Gratomat 300 L is built to withstand demanding manufacturing environments. Its electric motor-driven system operates at a low noise level of under 75 dB(A) and features comprehensive electrical protection. The machine is compatible with both water-soluble and oil-based coolants for optimal performance in various applications.

FAQs of Rausch (Germany) Gratomat 300 L Automatic Gear Deburring Machine:

Q: How does the Gratomat 300 L automate the gear deburring process?

A: The machine uses a fully automated system with high-performance steel brushes and a dual-brush deburring setup, guided by a PLC control system and touchscreen HMI, to deliver consistent and precise deburring and edge chamfering of gears, sprockets, and similar components.

Q: What types of gears and workpieces can be processed with this machine?

A: The Gratomat 300 L is suitable for gears, pinions, ring gears, sprockets, and various gear-type components, accommodating modules from 1 to 10 and workpieces up to 300 mm in diameter and 200 mm in height.

Q: When is it recommended to use this machine in a production line?

A: This machine excels in high-throughput production environments where fast cycle times (540 seconds per part) and high-precision deburring (0.05 mm) are required, making it ideal for gear manufacturers and suppliers needing reliable, repeatable results.

Q: Where should the Gratomat 300 L be installed for optimal operation?

A: It should be placed in a manufacturing area with a sturdy floor (minimum space: 2 m), a 400 V, 3-phase power supply, and access to 6 bar of dry compressed air. The area should maintain an ambient temperature between 10C and 45C and be properly ventilated for safety.

Q: What benefits does this machine offer compared to manual deburring?

A: The Gratomat 300 L significantly reduces manual labor, increases throughput up to 400 gears/hour, and ensures high precision and consistent deburring quality, all while reducing noise (<75 dB(A)) and downtime due to its low-maintenance, quick-changeover design.

Q: How is maintenance handled for this machine?

A: Maintenance is streamlined with a centralized lubrication system and a low-maintenance construction, ensuring minimal intervention for daily upkeep and longer operational uptime.

Q: What is the process for changing between different gear types or sizes?

A: Thanks to its quick-changeover feature and user-friendly operator interface, switching between different gear types or sizes can be done rapidly by adjusting the pneumatic clamping system and machine settings through the touchscreen HMI.

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