Rausch (Germany) Gratomat 300 L Automatic Gear Deburring Machine

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Rausch (Germany) Gratomat 300 L Automatic Gear Deburring Machine

Name: Rausch (Germany) Gratomat 300 L Automatic Gear Deburring Machine
Brand: Liberty Metal & Machines Private Limited
Price: 100000 INR
Availability: InStock

Price 100000 INR/ Piece

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MOQ : 1 Piece

Rausch (Germany) Gratomat 300 L Automatic Gear Deburring Machine Specification

Features
Quick changeover time, user-friendly operation panel, dual brush deburring system

Operating Temperature
10°C to 45°C

Production Capacity
Up to 400 gears/hour

Connectivity Options
Digital I/O, Interface for automation

Cooling System
Integrated coolant system

Power Rating
2.2 kW

Model No
Gratomat 300 L

Control System
PLC Controlled

Lubricating System
Centralized lubrication system

Accuracy
High deburring precision up to ±0.05 mm

Voltage
400 V, 3-Phase

Drive
Electric motor driven

Noise Level
< 75 dB(A)

Frame Type
Rigid welded steel frame

Frequency
50 Hz

Machine Type
Automatic Gear Deburring

Motor Power
2.2 kW

Product Type
Automatic Gear Deburring Machine

Technology
Mechanical Deburring

Power Source
Electric

Operating Type
Automatic

Power
Approx. 2.2 kW

Pressure
6 bar (pneumatic clamping system)

Surface Treatment
Deburring and Edge Chamfering

Dimension (L*W*H)
Approx. 1550 x 1050 x 2000 mm

Weight (kg)
Approx. 1850 kg

Color
Grey/Blue

Usage & Applications
For deburring and edge breaking of gears, sprockets, and gear-type components

Safety Features
Safety enclosures, emergency stop, interlock switches

Electrical Protection
Integrated overload and short-circuit protection

Coolant Type
Water-soluble or oil-based coolant

Brush Speed Control
Variable frequency drive

Gear Range
Module 1-10

Air Supply Requirement
6 bar, dry compressed air

Max Workpiece Height
200 mm

Clamping System
Pneumatic

Cycle Time
5-40 seconds (depending on gear)

Application Type
For gears, pinions, ring gears, and sprockets

Operator Interface
Touchscreen HMI

Floor Space Required
Approx. 2 m2

Brush Diameter
Up to 300 mm

Max Gear Diameter
300 mm

Deburring Tool Type
High-performance steel brushes

Maintenance Status
Low-maintenance design

Rausch (Germany) Gratomat 300 L Automatic Gear Deburring Machine Trade Information

Minimum Order Quantity
1 Piece

Main Domestic Market
All India

About Rausch (Germany) Gratomat 300 L Automatic Gear Deburring Machine

Make - Rausch (Germany)

Model - Gratomat 300L

Max. Gear Diameter - 1400 mm

Max. Height of Job - 400 mm

Module Capacity Range - 1 Module to 20 Module

Max. Job Weight - 300 kgs

Grinding Wheel Speeds - 26000 rpm (Continuously Variable)

Table Speeds - Continuously Variable

- Automatic Up & Down of the Grinding Wheel Spindle.

- Complete Auto-Cycle Working.

- With lots of spare Grinding Wheels & equipped with Dust Collector.

- Operating Manual and Electrical Drawings are available.

- Machine is in excellent working condition.

Video of The Machine -

https://youtu.be/TGZKe4J6Zys

Precision and Efficiency Combined

The Gratomat 300 L delivers high deburring accuracyup to 0.05 mmmaking it ideal for manufacturers demanding stringent tolerances. The automated dual-brush and variable brush speed control system ensures uniform deburring and edge chamfering with cycle times ranging from 5 to 40 seconds per gear, supporting efficient processing for both small and large production batches.

Operator-Centric Design

A user-friendly touchscreen HMI simplifies operation and quick changeovers, minimizing downtime and training requirements. The pneumatic clamping system and integrated safety enclosures with interlocks ensure both ease of use and a safe working environment. Centralized lubrication and low-maintenance architecture further enhance operator convenience.

Robust and Reliable Performance

Constructed with a rigid welded steel frame, the Gratomat 300 L is built to withstand demanding manufacturing environments. Its electric motor-driven system operates at a low noise level of under 75 dB(A) and features comprehensive electrical protection. The machine is compatible with both water-soluble and oil-based coolants for optimal performance in various applications.

FAQs of Rausch (Germany) Gratomat 300 L Automatic Gear Deburring Machine:

Q: How does the Gratomat 300 L automate the gear deburring process?

A: The machine uses a fully automated system with high-performance steel brushes and a dual-brush deburring setup, guided by a PLC control system and touchscreen HMI, to deliver consistent and precise deburring and edge chamfering of gears, sprockets, and similar components.

Q: What types of gears and workpieces can be processed with this machine?

A: The Gratomat 300 L is suitable for gears, pinions, ring gears, sprockets, and various gear-type components, accommodating modules from 1 to 10 and workpieces up to 300 mm in diameter and 200 mm in height.

Q: When is it recommended to use this machine in a production line?

A: This machine excels in high-throughput production environments where fast cycle times (540 seconds per part) and high-precision deburring (0.05 mm) are required, making it ideal for gear manufacturers and suppliers needing reliable, repeatable results.

Q: Where should the Gratomat 300 L be installed for optimal operation?

A: It should be placed in a manufacturing area with a sturdy floor (minimum space: 2 m), a 400 V, 3-phase power supply, and access to 6 bar of dry compressed air. The area should maintain an ambient temperature between 10C and 45C and be properly ventilated for safety.

Q: What benefits does this machine offer compared to manual deburring?

A: The Gratomat 300 L significantly reduces manual labor, increases throughput up to 400 gears/hour, and ensures high precision and consistent deburring quality, all while reducing noise (<75 dB(A)) and downtime due to its low-maintenance, quick-changeover design.

Q: How is maintenance handled for this machine?

A: Maintenance is streamlined with a centralized lubrication system and a low-maintenance construction, ensuring minimal intervention for daily upkeep and longer operational uptime.

Q: What is the process for changing between different gear types or sizes?

A: Thanks to its quick-changeover feature and user-friendly operator interface, switching between different gear types or sizes can be done rapidly by adjusting the pneumatic clamping system and machine settings through the touchscreen HMI.

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