About Schaublin CNC Turn Mill Center
- Make - Schaublin (Switzerland)
- Model - 110-CNC-R
- No. of Axes - 4
- No. of Turrets - 2
- Max. Turning Diameter - 115 mm
- Max. Turning Length - 300 mm
- CNC Control - Fanuc O-TC
- Transversal Travel - 220 mm
- Longitudinal Travel - 295 mm
- Resolution of Z Axis - 0.0001 mm
- Resolution of X Axis - 0.00005 mm
- - Machine with Hydrobar type bar feeder.
- Main Turret -
- No. of Tool Position - 8
- No. of motorized Positions - 8 front / 4 radial
- Diameter of Bore in tool position - 35 mm
- Lower Turret with Fixed Tools -
- Number of Tool Positions - 6
- Bore Diameter of Tool Positions - 35 mm
- Fixed Tool Section - 12 mm x 12 mm
Advanced CNC Control and AutomationThe Schaublin CNC Turn Mill Center leverages state-of-the-art SIEMENS or FANUC controllers, ensuring precision and repeatability tailored for modern manufacturing requirements. Operators benefit from user-friendly interfaces, seamless automation, and rapid tool changes via a 12-station magazine. Multi-axis movements (X, Z, C, Y) enable complex machining tasks, while a PLC control system provides process consistency and quality assurance.
Superior Build Quality and OperationDesigned with high-rigidity tool steel and cast iron, the center offers stability and vibration reduction, even at spindle speeds up to 6000 rpm. The fully enclosed guarding enhances workplace safety, and the integrated high-pressure coolant system increases tool life and metal removal efficiency. Noise levels are kept under 75 dB(A), making it suitable for continuous use in professional settings.
Versatile Capacity and CustomizationSupporting a maximum swing diameter of 300 mm and a customizable work area, the Schaublin CNC Turn Mill Center fits a range of production needs. Operators can machine parts up to 500 mm long, and the exterior dimensions ensure compatibility with most industrial spaces. The system includes optional automation features such as an automatic bar feeder and computerized controls for streamlined, high-throughput manufacturing.
FAQs of Schaublin CNC Turn Mill Center:
Q: How does the integrated high-pressure coolant system enhance machining operations?
A: The integrated high-pressure coolant system effectively manages heat and removes chips during metal machining, prolonging tool life and ensuring consistent surface finish. This allows for longer, uninterrupted cutting cycles and reduces wear on both tools and workpieces.
Q: What types of workpieces and production environments is the Schaublin CNC Turn Mill Center suitable for?
A: This CNC center is ideal for precision turning and milling of metal parts, supporting materials like tool steel and cast iron with a max workpiece length of 500 mm and swing diameter up to 300 mm. It fits high-volume production, general machining, and custom part manufacturing across industries.
Q: When should I utilize the automatic bar feeder on this machine?
A: The automatic bar feeder should be used for operations requiring continuous, unattended turning of bar stock. Its particularly beneficial in mass production environments where efficiency and high output are critical, minimizing manual intervention and maximizing throughput.
Q: Where can data be transferred from or to the CNC controller?
A: The CNC controller allows data transfer through both USB and Ethernet interfaces. This enables seamless program uploads, monitoring, and remote diagnosticsmaking it convenient for integration into networked manufacturing setups.
Q: What is the process for tool changes using the 12-station tool magazine?
A: The 12-station tool magazine facilitates rapid and automated tool changes. Programs can call for specific tools during the machining sequence, permitting complex multi-operation parts to be manufactured without manual intervention, thus reducing downtime.
Q: How does automated centralized lubrication benefit machine operation?
A: Automatic centralized lubrication precisely distributes appropriate amounts of lubricant to key moving components, minimizing friction and wear. This ensures smooth operation, reduces maintenance intervals, and extends the overall lifespan of the machine.
Q: What are the key benefits of the fully enclosed guarding system?
A: The fully enclosed guarding protects operators from moving machine parts and flying debris, mitigates coolant splash, and helps control noise levels to below 75 dB(A). This feature supports a safer and more comfortable working environment, compliant with industrial safety standards.