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Gear Tooth Rounding Machine

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Gear Tooth Rounding Machine Specification

Condition
New

Color
Industrial Grey

Dimension (L*W*H)
2200 mm x 1150 mm x 1750 mm

Capacity
Up to 175 mm gear diameter

Used For
Rounding gear tooth edges for smooth operation

Feature
High precision; Automated control; Heavy duty construction

Power
7.5 kW

Machine Type
Vertical Gear Tooth Rounding Machine

Manufacturing Year
2023

Weight
1200 kg

Voltage
415 V

Output
Rounded gear teeth with precise finish

Gear Tooth Rounding Machine Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
Piece

Delivery Time
1 Days

Sample Available
Yes

Packaging Details
Standard

Main Domestic Market
All India

About Gear Tooth Rounding Machine

Gear Tooth Rounding Machine

Make - Sheffield (USA)
Diameter of Gear - 400 mm
Double work-head operation.
Hydraulic clamping of job.
Auto-setting mode for production work.
Machine is in excellent working condition.

Optimal Precision for Gear Manufacturing

This gear tooth rounding machine guarantees high-precision rounding through advanced carbide insert tooling and a stable vertical format. Its robust build delivers consistent results for gears up to 175 mm diameter, maximizing production output while ensuring superior surface finishes for smooth gear engagement.

User-Friendly and Efficient Operation

With a semi-automatic control via manual panel and digital displays, operators have intuitive access to all main machine functions. Centralized automatic lubrication and integrated coolant systems extend component life and minimize maintenance, fostering a hassle-free operating environment.

Versatile Material Compatibility

Compatible with alloy steel, carbon steel, and cast iron, this machine offers flexibility for various industrial requirements. Its heavy-duty construction and modern features suit a broad range of gear manufacturing and finishing applications.

FAQs of Gear Tooth Rounding Machine:

Q: How does the Vertical Gear Tooth Rounding Machine improve gear surface finish quality?

A: The machine utilizes a carbide insert cutting tool combined with a stable spindle speed (up to 1800 RPM) and integrated coolant supply, ensuring each gear tooth is rounded smoothly. This process achieves a surface finish quality of up to Ra 1.8 m, resulting in quieter and more reliable gear operation.

Q: What is the recommended process for setting up and operating this machine?

A: Start by securely mounting the workpiece onto the floor-mounted machine using the lifting hooks provided. Select the appropriate settings on the manual control panel with digital displays, ensuring the lubrication and coolant systems are active. Carefully follow standard operating procedures for gear rounding to maximize precision and safety.

Q: When should the centralized lubrication system be checked or maintained?

A: While the lubrication system operates automatically, its advisable to routinely inspect oil levels and system performance before each production shift. Regular checks will help prevent potential wear, ensuring smooth movement and prolonging machine lifespan.

Q: Where is this machine best utilized in the gear manufacturing process?

A: This rounding machine is typically used after initial gear cutting but before final quality inspection, as it prepares the gear by rounding tooth edges. This is essential for reducing stress concentrations and enhancing mating performance in various industrial applications.

Q: What types of materials can this machine efficiently process?

A: It is designed to handle a range of workpiece materials, including alloy steel, carbon steel, and cast iron, making it an ideal choice for manufacturers dealing with diverse gear requirements.

Q: How does semi-automatic operation benefit the user compared to fully manual machines?

A: Semi-automatic functions, controlled via a manual panel with digital displays, streamline operations and minimize the chance for human error. This improves both efficiency and consistency, while still allowing operator oversight and intervention when needed.

Q: What are the benefits of the integrated coolant and centralized lubrication systems?

A: The integrated systems reduce heat and friction during the rounding process, leading to longer tool life, improved surface finish, and lower maintenance needs. This ensures reliable machine performance even during long production runs.

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