About
Make - Stanko (Russia)
Model - 5K324A
Max. Module - 8 module
Max. Diameter of the Gear - 500 mm
Max. Width of Gear - 300 mm
Max. Vertical Travel of Hob-Slide - 350 mm
Table Diameter - 530 mm
Max. Hob Cutter Size - Diameter 200 mm x 200 mm Length
Max. Hob Shifting - 100 mm
Hob Cutter Speeds - 50 rpm to 310 rpm
Table Bore Diameter - 120 mm
- Machine can work in Manual Mode as well as complete Auto-Cycle Mode.
- Complete with Change Gears, Arbour, Mandrels, and other accessories.
- Complete with Splash Guards, Coolant Tank and Pump.
- Operating Manual & Electrical Drawing is available.
- Machine is in excellent working condition.
Video of the Machine -
https://youtu.be/mkdFhPMqp4A
Precision Hydraulic Gear HobbingThe Stanko 5K324A offers hydraulic table rotation and high-precision indexing, making it suitable for producing quality gears with up to 200 teeth. Its spindle speed ranges from 40 to 315 rpm, ensuring versatility for various gear sizes and materials. With robust construction and a maximum table load of 800 kg, it handles heavy-duty applications while maintaining precise output.
Reliable Construction and ComfortThe machine's bed is constructed from high-grade cast iron for stability and durability, with centralized lubrication and an integrated coolant system enhancing operational lifespan. The noise level remains below 80 dB, making it suitable for factory floors where worker comfort is a priority. High-durability industrial paint resists wear, keeping the machine looking professional.
FAQ's of Stanko 5K324A Hydraulic Gear Hobbing Machine:
Q: How does the hydraulic system benefit the gear hobbing process on the Stanko 5K324A?
A: The hydraulic system provides precise and stable table rotation and cutter slide movement, reducing vibration and ensuring accurate indexing during gear cutting. This translates to improved surface finish and dimensional accuracy in the gears produced.
Q: What types of gears can be manufactured with this machine?
A: The Stanko 5K324A can produce a wide range of gears up to 320 mm in diameter with a module size up to 8 mm and up to 200 teeth, making it ideal for spur gears, helical gears, and similar profiles used in various industrial applications.
Q: When is routine maintenance needed, and what does it involve?
A: Routine maintenance for this machine involves checking the centralized lubrication and hydraulic systems regularly, as well as inspecting the coolant levels and painted surfaces. It's recommended to do these checks at the start and end of each shift for optimal machine performance and longevity.
Q: Where is the Stanko 5K324A best utilized?
A: Owing to its heavy-duty capacity and robust design, the machine is most effective in industrial workshops, manufacturing plants, and gear production facilities that require consistent, high-precision output and can accommodate used equipment.
Q: What is the process for operating the gear hobbing machine?
A: Operation begins by securing the workpiece and hob, selecting the appropriate spindle speed and feed based on material, engaging the hydraulic table and cutter slide, and monitoring the gear cutting progress. Adjustments are made via manual or hydraulic controls as needed for high precision.
Q: How does the integrated coolant system help during gear cutting?
A: The integrated coolant system minimizes heat generation, reducing tool wear and helping maintain dimensional stability in the cut gears. It ensures continuous lubrication of cutting surfaces, resulting in improved gear quality and extended tool life.
Q: What are the main benefits of choosing the Stanko 5K324A machine for gear production?
A: Key benefits include its robust construction with a cast iron bed, accurate hydraulic control systems, capability for high precision and heavy load operations, and features like a centralized lubrication system and low-noise operation, making it ideal for demanding manufacturing environments.