Dorries 2100 mm Swing Ram-type CNC VTL Machine

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Dorries 2100 mm Swing Ram-type CNC VTL Machine

Price 65000 INR/ Piece

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MOQ : 1 Piece

Dorries 2100 mm Swing Ram-type CNC VTL Machine Specification

Drive
CNC Servo Motor Drive

Frequency
50 Hz

Model No
Dorries 2100

Operating Temperature
5C - 45C

Connectivity Options
Ethernet, USB

Frame Type
Heavy fabricated structure

Power Rating
55 kW

Accuracy
0.02 mm

Voltage
400 V

Cooling System
Integrated coolant system

Control System
Siemens/Fanuc CNC

Noise Level
<75 dB

Motor Power
55 kW

Lubricating System
Automatic centralized lubrication

Features
Ram-type construction, High rigidity, Large swing capacity

Machine Type
CNC Vertical Lathe

Product Type
Vertical Turning Lathe (VTL)

Technology
Ram-type CNC

Power Source
Electric

Operating Type
Fully Automatic

Power
Main Drive 55 kW

Surface Treatment
Painted, Powder Coated

Dimension (L*W*H)
Approx. 4800 mm x 3600 mm x 4800 mm

Weight (kg)
Approximately 28,000 kg

Color
Industrial Grey/Blue

Usage & Applications
Heavy-duty turning and facing of large round components, industrial parts manufacturing

Ambient Conditions
Dust & temperature-protected enclosure

Operator Interface
Touchscreen Display

Applicable Standards
CE, DIN

Tool Magazine Capacity
Up to 10 tools

Chuck Type
4-jaw Manual/Automatic

Swing Diameter
2100 mm

Maximum Workpiece Weight
10,000 kg

Table Diameter
1800 mm

Hydraulic System
Available for clamping

Coolant Tank Capacity
400 liters

WorkingSpeed
Variable, programmable up to 250 RPM

Positioning Accuracy
0.02 mm

Safety Features
Emergency Stop, Door Interlocks

Service Support
Remote and On-site available

Ram Stroke
Up to 1000 mm

Repeatability
0.01 mm

Axis Configuration
2-axis (X, Z)

Rapid Traverse Rate
10,000 mm/min

Electrical Protection
Overload & Short Circuit Safeguards

Spindle Speed Range
10 250 RPM

Spindle Type
Ram-type

Main Spindle Taper
ISO 50

Maximum Turning Height
1600 mm

Installation Requirement
Reinforced concrete foundation

Dorries 2100 mm Swing Ram-type CNC VTL Machine Trade Information

Minimum Order Quantity
1 Piece

Main Domestic Market
All India

About Dorries 2100 mm Swing Ram-type CNC VTL Machine

Make - Dorries (Germany)

Model - VCE 2000 / 140

Table Diameter - 1400 mm

Max. Swing Diameter - 2100 mm

Max. Height under Crossrail to Table - 1900 mm

Ram Travel - 1500 mm

CNC Control - Fagor 8055T

Automatic Tool Changer - 12 Station ATC

Table Speed Range - 2 rpm to 224 rpm

RAM Size - 240 mm x 240 mm

Rapid Traverse Speeds - 6 m/min

Weight of the Machine - 41 Tons (Approx.)

- Retrofitted in 2008 with Fagor CNC Controller

- Cross-Rail, Slides & Ram are completely scractless.

- Operating Manuals, Electrical Drawings, Service Manuals etc are available.

- Machine is in excellent working condition.

High Precision and Efficiency

Engineered for outstanding precision, the Dorries 2100 Ram-type CNC VTL delivers tight tolerances with repeatability of 0.01 mm. Variable speed programming, automatic tool change, and a robust CNC control system ensure efficiency in high-volume, demanding jobs. The two-axis configuration (X, Z) allows precise heavy-duty turning and facing, ideal for large industrial components.

Robust Build and Safety Features

The heavy-fabricated structure and ram-type spindle offer high rigidity essential for machining large workpieces up to 10,000 kg. Comprehensive safety features include emergency stops, door interlocks, and advanced electrical safeguarding. The machine enclosure is protected against dust and temperature variations, ensuring a reliable and safe working environment.

Versatile Operations and User-friendly Interface

A touchscreen display powered by Siemens or Fanuc CNC control enhances operational convenience. The 10-tool magazine, rapid traverse rate of 10,000 mm/min, and automatic lubrication system collectively simplify and expedite machining processes. Connectivity via Ethernet and USB allows seamless data transfer and remote monitoring for modern industrial workflows.

FAQs of Dorries 2100 mm Swing Ram-type CNC VTL Machine:

Q: How is the Dorries 2100 mm Swing Ram-type CNC VTL machine installed and what are the foundation requirements?

A: The Dorries 2100 mm CNC VTL requires installation on a reinforced concrete foundation to support its approximate weight of 28,000 kg and ensure stability during heavy-duty operations. This reinforced base minimizes vibrations and inaccuracies, contributing to long-term machine performance. Professional installation is recommended for optimal setup and calibration.

Q: What types of workpieces and industries benefit most from this VTL machine?

A: This CNC VTL is ideal for heavy industries that process large, round componentssuch as energy, shipbuilding, machinery manufacturing, and aerospace sectors. Its capacity to handle workpieces up to 10,000 kg and 2100 mm swing diameter makes it particularly suitable for producing industrial parts, flanges, rings, and pressure vessel components.

Q: When should the ram and spindle settings be adjusted, and how is this managed?

A: Ram and spindle settingssuch as speed and strokeshould be adjusted based on the material, workpiece size, and required surface finish. Adjustments are made directly from the CNC touchscreen interface, where operators can program spindle speeds up to 250 RPM and set ram strokes, ensuring optimal machining performance for each job.

Q: Where does the machine handle cooling, lubrication, and safety operations during turning processes?

A: Integrated within the machine structure, the 400-liter coolant tank and automatic centralized lubrication system manage both cooling and lubrication, supporting consistent cutting and tool longevity. Comprehensive safety is ensured via emergency stop buttons, door interlocks, overload, and short circuit protection circuits throughout the operational area.

Q: What is the typical process for changing tools and how does the tool magazine contribute to productivity?

A: Tool changes are performed automatically through the machines tool magazine, which accommodates up to 10 tools. Operators can pre-program tool changes via the control panel, minimizing downtime and increasing throughput during multi-step machining operations. This feature is pivotal for complex or batch production runs.

Q: How does using a CNC VTL of this type improve operational efficiency and product quality compared to manual lathes?

A: The Dorries 2100 mm Ram-type CNC VTL offers precision automation, consistent repeatability (0.01 mm), and programmable control that manual lathes simply cannot match. This results in faster cycle times, minimal setup errors, efficient handling of large components, and higher quality, uniform output over extended production periods.

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