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Gildemeister Duplex Milling Machine

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Gildemeister Duplex Milling Machine Specification

Model
Gildemeister Duplex

Rotation
Both Heads Clockwise / Counter-Clockwise

Product Type
Duplex Milling Machine

General Use
Precision Duplex Milling Operations

Material
Cast Iron, Hardened Steel

Type
Horizontal Duplex

Capacity
Up to 400 mm workpiece

Weight (kg)
Approx. 3200 kg

Computerized
No

Automatic
Semi-Automatic

CNC Or Not
Not CNC

Control System
Manual

Table Size
800 mm x 400 mm

Table Slide Way
Box Type

Magnetic Chuck Size
400 mm x 200 mm

Grinding Wheel Size
250 mm

Grinding Wheel Speed
1400 RPM

Grinding Length
400 mm

Floor Space
2500 mm x 2300 mm

Fuel Tank Capacity
60 L

Spindle Speed
40-1600 RPM (Variable)

Power
7.5 kW

Voltage
415 V, 3 Phase

Dimension (L*W*H)
2500 mm x 2300 mm x 2100 mm

Feature
Heavy Duty Construction, Dual Milling Heads, Synchronized Operations

Color
Grey / White / Green

Main Motor
7.5 HP

Lubrication
Automatic Centralized

Spindle Taper
ISO 40

Max Workpiece Height
200 mm

Noise Level
<75 dB

Clamping System
Hydraulic or Manual (Optional)

Table Travel
X: 800 mm, Y: 400 mm, Z: 200 mm

Installation Service
Available on Request

Application
Simultaneous Milling of Opposite Faces

Safety Features
Emergency Stop, Overload Protection

Coolant System
Yes, Built-in

Surface Finish Accuracy
Up to 0.01 mm Ra

Work Light
Integrated Industrial Light

Feed Drive
Gear Motor Type

Number of Milling Heads
2

About Gildemeister Duplex Milling Machine

Gildemeister Duplex Milling Machine

Make - Gildemeister (Germany)
Model - DA 100
Table Size - 1700 mm x 500 mm
Max. Width of Job - 875 mm
Max. Height of Job - 900 mm
Table Longitudinal Travel - 1360 mm
Horizontal RAM Travel - 150 mm
Vertical Travel of Tool-post - 730 mm
RAM Diameter - 165 mm
Spindle Motor - 11 Kw
Equipped with 2-Axis DRO
Machine is in excellent working condition.

Precision Performance for Duplex Milling

With synchronized dual heads and an advanced gear motor-driven feed, the Gildemeister Duplex Milling Machine ensures exceptional efficiency and precision. Capable of achieving surface finishes up to 0.01 mm Ra, the machine is tailored for simultaneous machining of both faces, significantly reducing cycle times compared to single-head alternatives. The ISO 40 spindle taper allows compatibility with various tooling, while variable spindle speeds optimize cutting for both cast iron and hardened steel.

Robust and User-Friendly Design

This milling machine features a heavy-duty, box-type table slide way and a substantial 3200 kg build, guaranteeing stability during demanding processes. The integrated industrial work light, automatic lubrication, and built-in coolant system improve operator comfort and machine longevity. Both heads can rotate clockwise or counter-clockwise, offering flexibility for diverse applications.

Safety, Service, and Adaptability

Safety features such as an emergency stop and overload protection are standard, ensuring reliable operation. Users can choose hydraulic or manual clamping systems according to their workflow. Installation services are available on request, and the semi-automatic/manual interface requires no CNC expertise, making the machine adaptable to a wide range of shop environments.

FAQs of Gildemeister Duplex Milling Machine:

Q: How does the Gildemeister Duplex Milling Machine achieve synchronized simultaneous milling?

A: The Gildemeister Duplex Milling Machine integrates two milling heads with synchronized operations, allowing both to machine opposite faces of the workpiece at the same time. This arrangement, controlled manually via gear motor feed drives, significantly reduces production time and ensures parallelism between surfaces.

Q: What types of materials can be processed with this machine?

A: This duplex milling machine is designed for heavy-duty work and can process cast iron, hardened steel, and similar materials. The powerful 7.5 HP main motors, variable spindle speeds, and robust construction ensure precise milling across a broad range of metalworking tasks.

Q: Where is the machine best utilized, and for what applications?

A: The Gildemeister Duplex Milling Machine is ideal for manufacturing environments that require high-precision duplex milling, such as component preparation, surface finishing, and batch production. It is suitable for exporters, importers, manufacturers, and traders seeking reliable and repeatable results.

Q: What benefits does the built-in coolant system provide?

A: The integrated coolant system enhances tool life and maintains consistent cutting temperatures, which helps achieve superior surface finish quality. It also assists in removing chips efficiently, ensuring smoother operations and reducing maintenance intervals.

Q: How is safety ensured during machine operation?

A: Safety is prioritized with features like the emergency stop, overload protection system, and an integrated work light for clear visibility. These measures minimize operational hazards and protect both the machine and the operator during milling tasks.

Q: What is involved in the installation process, and is on-site service provided?

A: Installation is straightforward and can be managed with available service support upon request. The manufacturer, supplier, or authorized dealer can assist with setup, calibration, and providing operator training if needed to ensure safe and effective machine use.

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