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Kapp AS 410 Hob Sharpener

Price 100000 INR/ Piece

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MOQ : 1 Piece

Kapp AS 410 Hob Sharpener Specification

Gear Type
Cylindrical Gear

Material
High-grade alloy steel

Processing Type
CNC Precision Grinding

Gear Tooth Profile
Involute

Gearing Arrangement
Helical

Direction
Bi-directional

Output Torque
Adjustable

Rated Power
2.2 kW

Input Speed
1440 RPM

Output Speed
Variable

Voltage
415 V / 3 Phase

Efficiency
98%

Application
Gear Cutting Tool Re-sharpening

Machine Type
Hob Sharpener

Max Grinding Wheel Diameter
250 mm

Coolant System
Integrated

Control System
Manual/Automatic

Max Hob Diameter
410 mm

Weight
Approx. 1200 kg

Flute Pitch Range
2-20 mm

Max Hob Length
500 mm

Grinding Wheel Width
25 mm

Model Name
AS 410

Min Grinding Wheel Diameter
125 mm

Kapp AS 410 Hob Sharpener Trade Information

Minimum Order Quantity
1 Piece

Main Domestic Market
All India

About Kapp AS 410 Hob Sharpener

Make - Kapp (Germany)

Model - AS 410 B

Max. Diameter of Hob - 400 mm

Max. Length - 935 mm

Max. Module - 30 Module

Max. Clamping Length - 1250 mm

Grinding Wheel Diameter - 300 mm

Grinding Wheel Speeds - 1000 to 4000 rpm (Infinitely Variable)

- Automatic Wheel Dressing of the Grinding Wheel.

- With many Index Plates, Mandrels, and other accessories.

- Operating Manual of the Machine is available.

- Machine is in excellent working condition.

Video of The Machine -

https://youtu.be/x3tEHS_ggiA

Advanced Gear Tool Sharpening

Designed specifically for gear cutting tool re-sharpening, the Kapp AS 410 Hob Sharpener caters to both manufacturers and maintenance workshops. Its advanced features, such as bi-directional grinding and variable output speed, make it ideal for maintaining the sharpness and precision of helical and cylindrical gear hobs, ensuring ongoing productivity and extended tool life.

Precision Engineering and Flexibility

The AS 410 stands out due to its CNC-controlled precision and ability to process hobs within a flute pitch range of 2-20 mm. This ensures uniform gear tooth profiles. Its flexibility with automatic or manual operation allows users to match their skill level and production demand. The robust integrated coolant system and high output torque makes it suitable for demanding gear tool applications.

FAQs of Kapp AS 410 Hob Sharpener:

Q: How does the Kapp AS 410 Hob Sharpener enhance the re-sharpening process for gear cutting tools?

A: The AS 410 employs CNC precision grinding and an integrated coolant system, allowing for uniform sharpening of involute gear tooth profiles. This precision increases tool longevity and ensures optimal performance in subsequent gear manufacturing operations.

Q: What types of gear tools are compatible with the AS 410?

A: This machine accommodates cylindrical and helical gear hobs with a maximum diameter of 410 mm and length up to 500 mm. Its bi-directional grinding and variable speed make it suitable for a wide variety of gear cutting tools used in different gear fabrication environments.

Q: When should gear cutting hobs be re-sharpened with the AS 410?

A: Gear hobs should be re-sharpened once there is a decrease in cutting performance or visible wear on the gear tooth profiles. Regular use of the AS 410 for maintenance helps ensure consistent gear quality and prolong tool life.

Q: Where is the Kapp AS 410 Hob Sharpener manufactured and suitable for use?

A: Manufactured in Germany, the AS 410 is suited for use in gear manufacturing plants, maintenance workshops, and production lines worldwide where gear tool re-sharpening and upkeep are essential for quality.

Q: What is the process followed by the Kapp AS 410 during hob re-sharpening?

A: The process involves precise CNC grinding of the hobs teeth. The operator can select manual or automatic modes, adjust output speed, and utilize the integrated coolant system for efficient grindingproducing accurate, repeatable results.

Q: How is the machine operated and what controls are available?

A: Operators can use either manual or automatic controls based on production demands. The intuitive control system manages key parameters such as grinding speed, direction, and coolant flow, ensuring ease of use for novice and experienced personnel alike.

Q: What are the primary benefits of integrating the AS 410 into a gear manufacturing setup?

A: The main advantages include improved gear cutting tool performance, extended service life, high energy efficiency (98%), and reduced downtime due to precise, reliable sharpening outcomes. These benefits support consistent product quality and operational cost savings.

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