About Pfauter P900 Hydraulic Gear Hobbing Machine
Make - Pfauter (Germany)
Model - P900
Max. Module - 10 module
Max. Diameter of the Gear - 900 mm
Max. Vertical Travel of Hob-Slide - 500 mm
Table Diameter - 698 mm
Max. Hob Cutter Size - Diameter 192 mm x 220 mm Length
Max. Hob Shifting - 200 mm
Minimum No. of Teeth - 8
Table Bore Diameter - 160 mm
Hob Cutter Speeds - 45 rpm to 280 rpm
Max. Job Diameter (with Tail-Stock) - 690 mm
Serial Number of Machine - 25111
- Double Cut Machine in which Hob Speed & Feed Rates can be different for 1st & 2nd Cut.
- Complete with Change Gears, Arbour, Chip Conveyor, Coolant Tank and Pump.
- Complete with leveling pads, Covers and Splash Guards, & other accessories.
- All Operating Manuals & Electrical Drawings are available.
- Machine is in excellent working condition.
Video of The Machine -
https://youtu.be/RabgakfUuVU
Precision Gear ManufacturingEngineered for accuracy, the Pfauter P900 delivers high-precision gear hobbing for gears up to 900 mm in diameter. Its advanced hydraulic operation, adjustable spindle speed, and robust construction enable consistent and reliable results. Both manual and semi-automatic controls allow flexibility in meeting specific production requirements.
Robust and Efficient DesignWith a sturdy build weighing approximately 12,000 kg and dimensions of 4200 x 2400 x 2200 mm, the P900 ensures durability in demanding environments. Integrated coolant and forced lubrication systems, along with a hydraulic chuck, maximize machine uptime and ensure smooth, precision-focused operations.
Versatile Industrial ApplicationsThe machine is suitable for a variety of gear-cutting operations, from large industrial gears to precise smaller components. Its versatility and high load capacity make it valuable for diverse industries such as automotive, heavy machinery, and manufacturing, offering reliability for exporters, importers, and suppliers alike.
FAQ's of Pfauter P900 Hydraulic Gear Hobbing Machine:
Q: How does the Pfauter P900 achieve high precision in gear hobbing operations?
A: The Pfauter P900 is engineered with a rigid hydraulic system, precision manual and semi-automatic controls, and a stable table with a large bore diameter for secure workpiece mounting. These features, combined with integrated coolant and forced lubrication, enable precise gear cutting even on large, heavy gears.
Q: What gear sizes and modules can be processed on this machine?
A: This machine accommodates gear diameters from 80 mm up to 900 mm and supports a maximum pitch module of 12. With a hob diameter up to 200 mm and hob length of 220 mm, it is ideal for a wide range of gear manufacturing tasks including those requiring high module and tooth counts.
Q: When is the Pfauter P900 hydraulic gear hobbing machine recommended for use?
A: It is best suited for industrial settings requiring repeated, high-accuracy gear production-such as automotive, heavy machinery, and precision component manufacturing. The machine's robust design supports high-volume, continuous operation with minimal downtime.
Q: Where can the Pfauter P900 be installed and operated effectively?
A: Given its size and weight, the P900 should be installed in a well-equipped industrial workshop with adequate floor space (minimum 4200 x 2400 mm footprint), proper power supply (15 kW, 400 V), and material handling infrastructure to manage its 12,000 kg weight and 1500 kg table load capacity.
Q: What is the gear cutting process on this machine?
A: The process involves mounting the workpiece on the hydraulic chuck, configuring the machine for the desired tooth count and pitch module, and engaging the hob through either manual or semi-automatic control. Integrated coolant and lubrication help maintain cut quality and extend tool life throughout the operation.
Q: How is the machine's forced lubrication system beneficial?
A: The forced lubrication system minimizes wear on moving components, reduces maintenance needs, and prolongs the machine's service life. Consistent lubrication is crucial, especially during extended operations involving heavy gears or continuous runs.
Q: What are the main advantages of using a Pfauter P900 from a supplier or export perspective?
A: For suppliers, exporters, and importers, the P900 offers proven German reliability, adaptability to diverse gear-cutting applications, and a high resale value due to its robust build and hydraulic features. Sourcing a used model provides cost savings while retaining precision and performance.