Stanko 5M161 Heavy-Duty Gear Shaper Machine

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Stanko 5M161 Heavy-Duty Gear Shaper Machine

Name: Stanko 5M161 Heavy-Duty Gear Shaper Machine
Brand: Liberty Metal & Machines Private Limited
Price: 100000 INR
Availability: InStock

Price 100000 INR/ Piece

Get a Price/Quote

MOQ : 1 Piece

Stanko 5M161 Heavy-Duty Gear Shaper Machine Specification

Output
High precision gears and splines

Power
Approximately 27 kW

Used For
Precision gear cutting and shaping

Color
Blue / Grey

Voltage
380 V

Capacity
Gear diameter up to 1600 mm

Machine Type
Heavy-Duty Gear Shaper Machine

Feature
Robust frame, vertical shaping head, high accuracy, hydraulic drive

Condition
Used

Dimension (L*W*H)
Approx. 3500 x 2100 x 2850 mm

Weight
Approx. 11000 kg

Chuck Type
4-jaw independent chuck

Floor Space Required
Approx. 12 m²

Table Diameter
1600 mm

Spindle Speed
Variable, up to 100 rpm

Coolant System
Integrated

Maximum Gear Width
500 mm

Control Type
Mechanical / Hydraulic

Maximum Gear Module
20 Module

Shaper Cutter Diameter
up to 305 mm

Maximum Stroke Length
240 mm

Stanko 5M161 Heavy-Duty Gear Shaper Machine Trade Information

Minimum Order Quantity
1 Piece

Main Domestic Market
All India

About Stanko 5M161 Heavy-Duty Gear Shaper Machine

Make - Stanko (Russia)

Model - 5M161

Max. Module Capacity - 12 Modules

Max. Length of Stroke - 200 mm

Max. Diameter of Gear - 1250 mm

Table Diameter - 1000 mm

Stroke Rate - 33 strokes/min to 212 strokes/min

Height between Table Top to Machine Body - 345 mm

Table Bore Diameter - 120 mm

Weight of the Machine - 10.7 tons (approximately)

- Motorised Rapid Travels in Spindle Rotation & Spindle Travel.

- Motorised Rapid Travels in Table Rotation & Table Travel.

- Complete with Change Gears, Operating Manual, Electrical Drawings etc.

- Machine is in excellent working condition.

Video of The Machine -

https://youtu.be/bMVvaJBglDo

Engineered for Heavy-duty Precision

The Stanko 5M161 is crafted for environments that demand precision gear manufacturing. Its sturdy frame, high torque hydraulic drive, and fine control mechanisms ensure gears are accurately shaped, even with large diameters or thicknesses. The machine accommodates shaper cutter diameters up to 305 mm, making it versatile for a range of industrial applications.

Versatile and Reliable Performance

This gear shaper is suitable for diverse gear cutting requirements-delivering reliable results whether used in manufacturing, repair, or production settings. Its ability to handle gear modules up to 20 and widths up to 500 mm means users can produce both standard and specialized gears with confidence, maximizing both output and quality.

Comprehensive Integrated Features

The integrated coolant system, robust 4-jaw independent chuck, and easy-to-operate mechanical/hydraulic controls facilitate long-duration machining with minimal downtime. With its ample table and floor space requirements, the Stanko 5M161 is optimized for workshops seeking enhanced productivity and efficiency in precision gear shaping.

FAQ's of Stanko 5M161 Heavy-Duty Gear Shaper Machine:

Q: How does the Stanko 5M161 Gear Shaper ensure high accuracy in gear cutting?

A: The machine features a robust vertical shaping head, hydraulic drive for smooth movement, and precise mechanical controls. These elements work together to minimize vibration, stabilize the workpiece using a 4-jaw independent chuck, and provide consistent, high-precision shaping for gears up to 1600 mm in diameter.

Q: What types of gears can be produced with this machine?

A: The Stanko 5M161 can manufacture high-precision gears and splines, including internal and external gears, with modules up to 20 and widths up to 500 mm. Its versatility makes it suitable for applications in heavy industry, manufacturing plants, and repair workshops.

Q: When is it best to use the 5M161 for gear shaping?

A: This heavy-duty machine is ideal for medium to large-scale gear production or repair, particularly when high accuracy and durability are required. It excels when you need to handle large and heavy gear blanks or require consistent results during long production runs.

Q: Where can the Stanko 5M161 be installed and operated?

A: Due to its size and weight (around 11,000 kg) and its floor space requirement of approximately 12 m2, the machine is best suited for industrial settings, such as dedicated gear manufacturing workshops or large maintenance facilities.

Q: What is the process for operating the Stanko 5M161 Gear Shaper?

A: After securely mounting the gear blank using the 4-jaw independent chuck, operators set the gear module, width, and spindle speed. With mechanical or hydraulic controls, cutting parameters are adjusted as needed. The integrated coolant system keeps both the cutter and workpiece cooled throughout the shaping process.

Q: How does integrated cooling benefit the gear shaping process?

A: The machine's integrated coolant system prevents overheating, prolongs tool life, and maintains dimensional accuracy during extended operations, leading to better-finished gears and lower maintenance costs.

Q: What are the key benefits of choosing this gear shaper for your manufacturing needs?

A: Its capacity for large-diameter, high-precision gears, combined with user-friendly controls, a reliable hydraulic drive, and solid build quality, make the Stanko 5M161 an asset for any facility aiming to produce gears efficiently and to strict quality standards.

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