WMW ZSTWZ 1000 x 10 Gear Shaper Machine

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WMW ZSTWZ 1000 x 10 Gear Shaper Machine Specification

Used For
Gear Cutting/Shaping

Weight
Approx. 15,000 kg

Condition
Used

Capacity
Maximum Workpiece Diameter: 1000 mm, Maximum Module: 10 mm

Voltage
380-415 V, 3 Phase

Feature
Heavy Duty Construction, High Precision

Machine Type
Gear Shaper Machine

Output
High Production Efficiency

Color
Green

Dimension (L*W*H)
Approximately 3800 x 2200 x 2800 mm

Power
Main Motor Power: 15 kW

About WMW ZSTWZ 1000 x 10 Gear Shaper Machine

Make - WMW Modul (Germany)

Model - ZSTWZ 1000 x 10

Max. Gear Diameter - 1000 mm

Max. Module Capacity - 10 Module

Max. Gear Width - 160 mm

Table Diameter - 900 mm

Stroke Rate - 45 strokes/min to 280 strokes/min

Distance b/w Table Top to Machine body - 320 mm

Table Bore - 125 mm

- Complete with Change Gears, Accessories etc.

- Machine is in excellent working condition.

Video link - https://youtu.be/SNkbuNBcbks

Engineered for Performance and Versatility

The WMW ZSTWZ 1000 x 10 Gear Shaper Machine offers flexibility for cutting both external and internal gears, with a wide range of tooth numbers from 12 to 400. Its universal tool holder supports multiple shaper cutters, making it suitable for various gear profiles and applications. With a substantial table diameter of 950 mm and stroke length up to 250 mm, this machine addresses diverse production needs.

Robust Construction and Precision Engineering

Constructed from heavy rigid cast iron, the machine assures stability and low vibration during operation. The automatic centralized lubrication system supports continuous, trouble-free performance. Integrated mechanical interlocks and an emergency stop feature enhance operator safety, while noise levels remain below 80 dB for a quieter working environment.

Efficient Operation and Simple Setup

Featuring a conventional manual control system and requiring only a flat foundation and three-phase power connection, installation is straightforward. Its main motor power of 15 kW and a working voltage of 380415 V enable efficient production, ideal for medium to large-scale gear manufacturing. The built-in coolant tank and pump facilitate smooth operation and prolonged tool life.

FAQs of WMW ZSTWZ 1000 x 10 Gear Shaper Machine:

Q: How does the WMW ZSTWZ 1000 x 10 Gear Shaper Machine operate for gear cutting?

A: This gear shaper employs a reciprocating shaping method using universal tool holders, capable of generating both external and internal gears by precisely controlling the table and tool stroke. Manual controls allow for operator adjustment of spindle speed (20120 rpm) and feed rate (0.15 mm/rev) to optimize cut quality and efficiency.

Q: What types of workpieces and gears can be processed on this machine?

A: The machine is suitable for workpieces with a maximum diameter of 1000 mm and a maximum gear width of 400 mm. It can shape gears with module up to 10 mm and teeth ranging from 12 to 400, supporting both internal and external profiles for a wide array of gear applications.

Q: When is it recommended to use this gear shaper instead of other gear manufacturing methods?

A: This gear shaper is particularly recommended for medium-to-large gears requiring high precision and repeatability, especially in scenarios where batch production or individualized gear shaping is needed, such as in automotive, heavy machinery, or industrial equipment manufacturing.

Q: Where can the WMW ZSTWZ 1000 x 10 be installed, and what are the site requirements?

A: The machine should be installed on a flat, reinforced foundation that can support its approximate weight of 15,000 kg. It requires a three-phase electrical connection (380415 V) and an environment suited for heavy industrial machinery, including adequate space for its dimensions (approx. 3800 x 2200 x 2800 mm).

Q: What is the process for maintaining this gear shaper and ensuring long-term reliability?

A: Routine maintenance involves monitoring automatic centralized lubrication, checking the integrated coolant tank and pump, and inspecting mechanical interlocks for proper operation. Regular cleaning and periodic inspection of wear parts support consistent high performance and extended machine life.

Q: How can users benefit from the machines heavy-duty construction and safety features?

A: The machines heavy, rigid cast iron bed minimizes vibrations and maintains tight tolerances, resulting in highly accurate gears. Mechanical interlocks and emergency stop functions promote operator safety, while the reduced noise level improves overall workplace conditions.

Q: What advantages does the integrated coolant and lubrication system provide during operation?

A: The integrated coolant tank with pump ensures proper temperature management and debris removal during cutting, enhancing tool longevity and workpiece surface finish. Automatic centralized lubrication keeps critical components adequately oiled, reducing maintenance interruptions and wear.

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