About Karstens Precision Cylindrical Grinder
Make - Karstens (Germany)
Center Height - 150 mm
Max. Diameter of Job - 300 mm
Max. Length of Job - 400 mm
Max. Grinding Wheel Diameter - 400 mm
Max. Grinding Wheel Width - 100 mm
Work-Head Speeds - 30 rpm to 450 rpm (Continuously Variable)
Least Count - 1 Micron (0.001 mm)
- Equipped with Internal Grinding Attachment.
- Complete with Wheel Dresser, spare Grinding Wheels.
- Complete with Coolant Tank & Pump.
- Machine is in excellent working condition.
Video link - https://youtu.be/C4i7P9EA2eM
High Precision Grinding PerformanceWith a maximum grinding diameter of 200 mm and a grinding length of 500 mm, this manual cylindrical grinder ensures exceptional accuracy for both internal and external surfaces. The machines robust build and smooth wheel head traverse of 250 mm allow steady, reliable operation over prolonged periods, making it suitable for intricate as well as standard grinding jobs.
Versatile Table and Workhead DesignThe tables swivel range of +7 to -3 in conjunction with an MT4 workhead spindle taper enables flexible setup for different angular grinding requirements. This adaptability is further enhanced with an optional internal grinding attachment, broadening the machines utility in machining workshops handling various component geometries.
Operator-Friendly and DurableHand operation combined with centralized lubrication guarantees ease of maintenance and long-term durability. The integrated coolant system efficiently manages heat, ensuring smooth surface finishes and extending grinding wheel life. With high-capacity handling and sturdy construction, the grinder suits industrial needs for reliability and precision.
FAQs of Karstens Precision Cylindrical Grinder:
Q: How does the Karstens Cylindrical Grinder accommodate different workpiece shapes?
A: The grinder features a table swivel range from +7 to -3, allowing the operator to adjust the grinding angle. Combined with the MT4 spindle taper and an optional internal grinding attachment, this design offers versatility for both standard and intricate cylindrical surfaces.
Q: What materials can be processed using this grinder?
A: This machine is built to handle components made of cast iron and alloy steel, offering high accuracy and robustness. Its design makes it especially suitable for industries requiring precision surface finishing on sturdy materials.
Q: When should maintenance be performed on the lubrication and coolant systems?
A: Routine maintenance should be scheduled based on usage intensity. The centralized lubrication system simplifies oiling procedures, and the coolant system should be checked regularly to ensure optimal heat dissipation and machine longevity.
Q: Where is this precision cylindrical grinder typically used?
A: It is commonly deployed in tool rooms, manufacturing workshops, and production lines where precise external and internal grinding of cylindrical parts is essential. Its reliability makes it a staple in both small-scale and larger industrial settings.
Q: What process steps are involved in operating the grinder?
A: The workpiece is mounted between centers, necessary adjustments are made using the hand-operated controls, and the grinding wheel is set to the desired traverse. The built-in coolant and lubrication systems are engaged to maintain optimal operating conditions during grinding.
Q: How does the centralized lubrication system benefit the user?
A: The centralized system ensures all critical machine components are consistently and efficiently lubricated, reducing wear, minimizing maintenance time, and promoting longer service life. Operators can easily oversee and maintain the lubrication process.
Q: What are the main advantages of choosing this manual cylindrical grinder?
A: Key benefits include its high level of accuracy, robust construction, and smooth operation. Additionally, manual control allows experienced machinists to achieve fine-tuned results, while features like the coolant and lubrication systems further enhance part quality and machine durability.