About Sykes V10B Rack Cutting Gear Shaper
Make - Sykes (England)
Model - V10B
Max. Gear Diameter - 254 mm
Max. Length of Rack - 1120 mm
Max. Stroke Length - 110 mm
Max. Module - 6.3 Module
Stroke Rate - 51 strokes/min to 460 strokes/min
Clamping Table Size - 1220 mm x 152 mm
Spindle Diameter - 68.2 mm
- Suitable for Rack, External Gear, & Internal Gear Cutting.
- Front Side as well as Back Side Internal Gear Cutting possible.
- Single Cut, Double Cut & 3-Cut Auto-Cycle Gear Cutting possible.
- Complete Auto-Cycle Working.
- Rapid Motorised Travel of Table and of Cutter Spindle Rotation.
- Machine is complete with Change Gears & other accessories.
- Machine is in excellent working condition.
Video of The Machine -
https://youtu.be/z6obmmQZ9d4
Versatile Rack Cutting for Heavy IndustriesEngineered for demanding environments, the Sykes V10B Rack Cutting Gear Shaper offers flexible performance for industries such as heavy engineering and railways. Its adjustable spindle speed and modular compatibility up to 10 module cater to a range of rack manufacturing needs. The integrated oil bath lubrication supports uninterrupted usage and machine reliability, while the vertical shaper design ensures precision in every cut.
User-Friendly and Efficient OperationWith variable cutting strokes up to 250 mm and a user-friendly manual control interface, the V10B allows operators to achieve highly accurate and repeatable results. The electric motor driven system and floor-mounted installation simplify workflow setup, making it an accessible solution for both output increase and production consistency. Its robust build supports heavy workloads with moderate noise levels.
FAQs of Sykes V10B Rack Cutting Gear Shaper:
Q: How does the Sykes V10B Gear Shaper achieve high precision in rack cutting?
A: The Sykes V10B uses a vertical shaping mechanism combined with an adjustable spindle speed and precise manual control. This enables operators to fine-tune cutting parameters for each workpiece, resulting in exceptionally accurate and consistent rack profiles.
Q: What materials can be processed with this gear shaper?
A: This machine is built to handle both steel and cast iron, ensuring versatility for various gear manufacturing and heavy engineering requirements. The robust construction and powerful 7.5 kW motor support efficient cutting of these materials.
Q: When should lubrication maintenance be performed on the V10B?
A: Thanks to its integrated oil bath lubrication system, regular maintenance is simplified. Its advisable to check the oil levels before each operational cycle and replace the lubricant as recommended in the maintenance schedule to ensure smooth and prolonged machine performance.
Q: Where is the ideal installation location for the machine?
A: The Sykes V10B is designed for floor-mounted installation in workshops or production facilities with adequate space for its dimensions (approx. 2700 mm x 2200 mm x 2500 mm) and easy access to a 415V, 3-phase power supply. Solid, level flooring is essential to support its 6000 kg weight.
Q: What is the operational process for cutting racks on this machine?
A: After securely mounting the workpiece and setting the cutting parameters, the operator manually controls the shaper to execute the cutting stroke. The machines adjustable spindle and variable stroke rate (up to 45 SPM) allow for process customization based on rack specifications and material type.
Q: How does the Sykes V10B benefit gear manufacturers and suppliers?
A: Designed for high-volume, precision rack cutting, this machine boosts production efficiency and delivers consistent results. Its ability to process long racks (up to 2000 mm) and heavy-duty materials makes it particularly valuable for gear manufacturing, railway, and engineering sectors.