About Jones & Shipman 540 Manual Surface Grinder Machine
Make - Jones & Shipman (England)
Model - 540
Job Grinding Size - 150 mm x 450 mm
Current Magnet Size - 150 mm x 350 mm
Longitudinal Travel - 475 mm
Cross Travel - 170 mm
Grinding Wheel Size - Diameter 180 mm
Least Count of Vertical Feed Travel - 2 Micron (0.002 mm)
Least Count of Cross Feed Travel - 2 Micron (0.002 mm)
Graduations - Metric (in mm)
- Micro Feed Adjustments in both Vertical Travel & in Cross Travel.
- Complete with a Dust Collection Unit.
- Machine is in excellent working condition.
Video of The Machine -
https://youtu.be/Vb6bM0rtt3c
Sturdy Construction for Precision GrindingConstructed from heavy-duty cast iron and featuring Vee & flat hardened guideways, the Jones & Shipman 540 offers unparalleled stability and minimized vibration during operation. Its robust design ensures consistent accuracy over extended periods, providing users with dependable precision for all surface grinding tasks.
Efficient Coolant System and Accessories IncludedThis surface grinder is fitted with a separate coolant tank to reduce thermal distortion and improve surface finish quality. Standard accessories such as a magnetic chuck, work light, and grinding wheel are included, ensuring the machine is operational right from delivery. This enhances productivity and minimizes setup time.
User-Friendly Manual Control with Precise AdjustmentsAll machine functions operate via precision hand wheels, allowing manual control with fine graduations: 0.01 mm on the vertical axis and 0.05 mm on the cross feed. The resetting micrometer hand wheels give operators meticulous control for achieving precise surface finishes, making it ideal for detailed, high-tolerance workpieces.
FAQ's of Jones & Shipman 540 Manual Surface Grinder Machine:
Q: How does the Jones & Shipman 540 surface grinder achieve precise surface finishes?
A: The machine uses precision hand wheels with fine graduations-0.01 mm per division vertically and 0.05 mm per division on the cross-feed. Its robust cast iron construction, hardened slideways, and automatic lubrication ensure smooth and controlled table movement for consistent, high-precision grinding results.
Q: What is the process for using the coolant system incorporated in this grinder?
A: The Jones & Shipman 540 includes a separate coolant tank that circulates coolant to the grinding area to reduce heat buildup and protect the workpiece. Simply fill the tank with the recommended coolant fluid, and the integrated system will distribute it during grinding for optimal results.
Q: When should I use the optional work light fitted as standard?
A: The work light is ideal whenever enhanced visibility of the work area is needed, especially during detailed grinding operations. It helps operators maintain accuracy in measurement and alignment, providing clear illumination directly over the grinding table.
Q: Where is the Jones & Shipman 540 suitable for installation?
A: With approximate dimensions of 1600 x 1200 x 1750 mm and a floor space requirement of 1600 x 1200 mm, this grinder is suitable for industrial workshops, manufacturing facilities, and tool rooms with adequate space and access to 415V three-phase power supply.
Q: What are the main benefits of the automatic lubrication system on this surface grinder?
A: The automatic lubrication system ensures all critical moving parts receive consistent lubrication, reducing wear, extending machine life, and maintaining smooth table movement. This minimizes maintenance requirements and helps sustain grinding accuracy over time.
Q: How do I operate the Jones & Shipman 540 if it is not computerized or CNC?
A: Operation is performed entirely by hand wheels that control table movement and feed rates. The precision adjustment and resetting micrometer hand wheels allow for fine control, enabling users to manually set and maintain the exact required grinding positions.
Q: What types of components can be processed on this surface grinder?
A: This machine is primarily designed for surface grinding metal components up to 18 inches in length. Its precision and stability make it ideal for finishing plates, tools, and various flat metal parts requiring tight tolerances and smooth surfaces.