About Mori Seiki AL-22 CNC Turning Lathe Machine
Make - Mori Seiki (Japan)
Model - AL-22
Max. Machining Diameter - 250 mm
Distance between Centers - 550 mm
Max. Swing Diameter over Bed - 480 mm
Max. Swing Diameter over Carriage - 310 mm
Max. Longitudinal Travels - 500 mm
Spindle Speeds - 40 rpm to 3500 rpm (2 x Geared Speed Ranges)
Spindle Bore - 56 mm
Chuck Diameter - 208 mm
CNC Controller - Fanuc 0-TC (MF-T4)
Automatic Tool Changer (ATC) - 8 Tools
- Machine is equipped with Tool Presetter.
- Complete with Step Down Transformer, Chip Conveyor, other accessories etc.
- All Documentations - Operation, Maintenance, Electrical manuals are available.
- Machine is in excellent working condition.
Video of the Machine -
https://youtu.be/q4tcnLTg2M4
Precision and PerformanceMori Seiki AL-22 delivers exceptional repeatability of 0.005 mm, ensuring high accuracy in demanding production runs. With rapid traverse rates of 20 m/min (X-axis) and 24 m/min (Z-axis), it speeds up operations without sacrificing precision. The 8-station turret allows for quick tool changes, contributing further to productivity and efficiency.
Robust Design & Heavy-Duty CapabilityConstructed with a cast iron base and bed, this lathe guarantees impressive rigidity and vibration damping. Its hydraulic chuck and tailstock improve workpiece handling and positioning, making it especially suited for machining tough metals in industrial settings. The machine's 15 HP spindle motor supports consistent, powerful metal turning operations.
Advanced Control SystemsThe AL-22 is computerized and programmable, supporting PLC control. It typically uses CNC systems from Fanuc, Mitsubishi, or similar brands renowned for reliability and easy integration. Operators can efficiently manage workflows, setup procedures, and production cycles for a wide variety of metal turning tasks.
FAQ's of Mori Seiki AL-22 CNC Turning Lathe Machine:
Q: How do you operate the Mori Seiki AL-22 CNC Turning Lathe safely?
A: To operate the AL-22 safely, familiarize yourself with its Fanuc or Mitsubishi CNC interface, ensure all guards are in place, and verify that hydraulic and lubrication systems are functioning. Always follow manufacturer guidelines and wear appropriate personal protective equipment.
Q: What materials can the Mori Seiki AL-22 lathe machine process?
A: This lathe is designed for heavy-duty, precision turning of different metals, including steel, aluminum, and cast iron, making it suitable for industrial metalworking applications.
Q: When should the lubrication and coolant systems be checked or maintained?
A: Regular checks on the automatic lubrication and integrated coolant system should be made before each shift and after intensive use to ensure continued smooth operation and to prevent wear or overheating.
Q: Where is the Mori Seiki AL-22 typically used?
A: The AL-22 is primarily found in industrial workshops, metal fabrication plants, and manufacturing floors, especially where high-precision and high-duty cycle turning is required.
Q: What benefits does the manual tailstock provide?
A: The manual tailstock enhances versatility, allowing users to support longer workpieces and perform high-accuracy operations such as drilling or reaming along the lathe's centerline.
Q: How does the programmable control system contribute to productivity?
A: With CNC (Fanuc/Mitsubishi) and PLC capabilities, operators can automate complex tasks, reduce setup times, maintain consistent part quality, and efficiently manage production runs.
Q: What is the process for installing an optional bar feeder?
A: To attach a bar feeder, ensure compatibility with the machine's chuck and spindle bore (62 mm), follow the manufacturer's installation procedure, and program your CNC system to synchronize with automated loading for continuous production.